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带锯床加工各种材料的锯削速度和材料切除率参照表

时间:2020-07-22 08:07 点击次数:

带锯床锯削加工时,锯削用量与被切割的材料、硬度、锯削面积等因素有关。锯削硬度高的材料时,锯削速度较低;锯削有色金属或铝合金时,锯削速度较高。锯削薄截面坯料的锯削速度可以高些,详见下表

带锯床加工各种材料的锯削速度和材料切除率
锯削材料 切削厚度/mm 卧式带锯床 立式带锯床 万能带锯床
锯削速度
/(mm/min)
材料切除率
/(c㎡/min)
锯带寿命
/(c㎡/m)
锯削速度
/(mm/min)
材料切除率
/(c㎡/min)
锯带寿命
/(c㎡/m)
锯削速度
/(mm/min)
材料切除率
/(c㎡/min)
锯带寿命
/(c㎡/m)
低、中碳钢
150-175HBW
<25
25-152
>152
105-110
90-105
75-90
77-84
129-161
116-145
17351-20631
20631-23805
18515-21372
104-117
76-94
61-67
32-58
45-68
39-55
10051-13754
13754-15870
12696-15870
95
90
56-90
65-77
116-126
104-134
17351-20631
13754
13750-15870
中碳钢、高碳钢
160-205HBW
<25
25-152
>152
69-76
61-69
38-58
45
71-97
70-87
8676-11850
10263-13437
9205-12061
67-84
44-53
34-41
29-39
39-45
32-39
4761-7935
6877-8993
6877-8993
69-73
61
26-49
45
65
64-81
8676-11850
6877-8993
6348-8993
易切削钢
YI2,Y20,Y30,Y40Mn
125-175HBW
<25
25-152
>152
79-120
79-105
58-90
97-129
161-194
129-161
17457-22959
17457-26979
15658-24228
91-152
87-108
61-76
35-61
48-68
42-61
8464-15341
11638-17986
9310-15341
79-101
79-91
44-90
84-97
129-161
116-129
21160
11638-17986
10580-17986
锰合金钢
200-220HBW
<25
25-152
>152
73-75
61-75
58-61
45-58
74-110
70—99
9522
11109-11850
9945-10665
70-92
50-61
44-46
29-42
39-48
32-42
5290-6348
7406-7935
6348
69-73
61-62
50-61
45-52
68-72
64-97
9522
7406-7935
6983-7935
镍合金钢
180-220HBW
<25
25-152
>152
61-82
55-76
50-73
32-42
52-71
46-64
7089-7935
5078-7618
5078-7618
59-93
44-76
38-46
23-29
29
23
4232-6348
5819-6348
5290-6348
61-69
55-76
43-55
32-45
48-61
44-55
7088-7406
5819-6348
5290-6348
镍铬钢
180-230HBW
<25
25-152
>152
61-82
55-76
38-69
32-45
52-87
46-79
7089-9522
8676-11109
7829-9945
64-101
44-67
34-40
26-35
29-45
23-39
4232-6348
5819-7406
5290-6348
61-73
55-76
27-52
32-45
48-64
44-70
7089-7935
5819-7406
5290-6877
钼合金钢
160-220HBW
<25
25-152
>152
76-90
61-82
49-76
42-45
64-87
58-79
9522-10263
9945-11850
10368-11575
84-114
50-84
34-50
26-39
35-39
29-32
5290-6877
6348-7935
6348〜6983
76-90
61-82
43-69
42-45
6l-68
55-70
9945
7406-7723
6983-7723
铬钼钢
190-230HBW
<25
25-152
>152
69-85
62-76
47-61
42-48
64-100
58-90
7935-9522
10263-11109
9205-9945
70-108
47-75
40-46
26-39
35-42
29-35
4232-6348
6877-7406
6348-6983
76
58-76
37-61
42-48
61-71
55-81
84-64
6877-7406
5819-7406
镍铬钼钢
200-250HBW
<25
25-152
>152
73-76
61-69
49-62
39-42
58-77
52-70
7935-9522
8576-10263
7829-9205
76-93
47-75
34-43
26-29
32-35
26-29
4232-5819
5819-6877
5290-6348
73-76
61-69
44_69
39-42
52-61
46-61
7935-9522
5819-6877
5290-6877
镍钼钢
190-240HBW
<25
25-152
>152
62-79
58-73
43-61
39-45
52-77
46-70
7089-8676
7935-10263
7089-9205
67-101
46-67
34-43
26-32
29-35
23-29
4232-5819
5290-6877
4232-6348
62-79
55-73
44-61
39-45
48
44-61
7089-8676
5290-6877
4761-6877
铬钢
170-Z30HBW
<25
25-152
>152
58-82
52-76
2661
32-52
52-100
46-70
6348-9522
7935-l1109
7089-9945
58-101
34-87
24-50
26-39
29-45
23-39
3703-6348
5290-7406
4655-6983
58-82
52-76
20-61
32-52
48-71
44-81
6348-9522
5290-7406
4232-6877
铬钒钢
180-220HBW
<25
25-152
>152
69-76
61-69
34-52
32-42
52-77
46-70
6348-7089
7935-8676
7089-7829
70-93
44-76
30-34
23-32
29-35
23-29
3703-4761
5290-5819
4232-5290
69-76
61-69
20-52
32-42
48-64
44-64
5348-7089
5290-5319
4232-5819
硅钢
150-230HBW
<25
25-152
>152
61-62
55-58
40-49
26-32
39-52
29-46
5502-6348
6348-7935
5713-7089
67-81
61-64
50-53
19-23
23-26
16-19
3174-4232
4232-5290
3703-4232
61-62
55
38-49
26-32
35-45
29—44
5502-6348
4732-5290
3703-5290
离速钢
217-293HBW
<25
25-152
>152
26-46
26-46
26-35
16-29
19-52
15-46
2646-4761
3809-5502
2857-4973
27-64
30-53
17-24
13-21
13-26
6-19
1481-3703
2116-3703
1799-3703
26-46
21-46
12-35
16-29
16-39
12-44
2645-4761
2116-3703
2010-3703
碳素合金钢,wc=0.80%
156-196HBW
<25
25-152
>152
73
61
49-55
35
52
41-46
7935
9522
8570
76-91
47-61
34
23-26
29
16
4232-5290
63-48
52-90
73
61
38-55
35
45
35-44
79-35
63-48
5819-6348
耐热工具钢
173-L88HBW
<25
25-152
>152
49-62
40-58
26-49
26-35
39-65
29-58
3915-7935
4761-9522
4761-11109
26-53
23-44
14-34
13-26
13-29
6-23
3174-5290
4232-6348
3703-6348
45-62
46-55
15-49
26-35
35-48
29-55
3915-7935
3174-6348
2645-6348
不锈钢
130-220HBW
<25
25-152
>152
26-40
26-40
26-27
13-35
16-52
12-46
3174-9522
4761-11109
3491-9945
26-53
23-44
14-34
13-26
13-29
6-23
1904—6348
3174-7406
2116—6348
26-40
21-40
12-27
13-35
16-39
9-44
3174-9522
2645-7406
2116-7406
铜基合金
(钼、镁、磷、硅、铍、铜)
60-340HBW
<25
25-152
>152
75-123
43-120
26-105
23-45
29-161
23-145
4761-20631
5502-23805
4973-23805
67-302
34-168
17-117
16-64
19-71
13-64
2645-14389
3703-15870
3703-14380
75-123
43-91
21-91
23-45
26-126
29-134
4761-20631
3703-16399
3174-16399
钛合金 <25
25-152
>152
30-35
27-34
26
10-13
13-19
12-17
1058-2010
1270-1904
1164-1693
23-40
20-30
17-24
5-10
5-10
3-6
635-375
846-587
741-1375
30-35
27-34
12-21
10-13
10-14
7-17
1058-2010
846-1587
317-1587
镍基合金(蒙乃尔和英康耐金属)
125-300HBW
<25
25-152
>152
26-49
26-46
26
12-41
12-45
12-41
1164-3174
1164-3174
1164-3174
17-41
17-34
17-20
10-19
10-23
5-16
635-3915
846-2116
846-1799
26-49
26-46
12-21
23-145
12-35
9-35
1164-3174
529-2116
317-2116

 


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